Fundamentally Ergonomics is the science of making the job fit the worker. Historically the work place attitude has been the other way around, requiring the worker to fit into the job situation. The ergonomic philosophy is to search for solutions to workplace problems and to create a safe, comfortable work place that will reduce potentials for biomechanical injuries. These injuries occur when employees work in awkward postures for extended periods of time or perform tasks that require repetitive motions. Ailments commonly associated with the workplace include back injuries, carpal tunnel syndrome and tendonitis. These types of injuries lead to decreased productivity, poor product quality, lost and restricted workdays and increased medical and workers' compensation costs as well as low employee morale and absenteeism.  

     Work-place injuries and illnesses cost the nation an estimated $171 Billion each year They result in approximately 6,500 deaths from injury and more than 60,000 deaths from disease, 13.2 million non-fatal injuries and 862,000 illnesses, according to a study recently presented in a journal of the American Medical Association. The costs of occupational injuries and illnesses are staggering compared to other major diseases. The annual cost of AIDS, for example, is estimated at $30 billion, Alzheimer's disease is at $6.6 billion in direct and indirect cost. The $171 billion costs of occupational injuries and illnesses are of the same magnitude as costs of cancer, estimated at $170 billion and for cardiovascular disease, estimated at $164 billion. Since the costs of work-related injuries can be compared to the combined annual profits of the 20 largest companies in America, companies need to focus on and make safety and health in their workplace a priority.

 

     The economic toll on the overall business economy is further reflected in catapulting workers’ compensation costs. The U.S. Department of Labor says the loss in workers’ compensation claims alone is more than $60 billion annually. According to the National Council on Compensation Insurance, back injuries account for more than 50% of these costs and the Bureau of Labor Statistics estimates that more than 1.75 million workers are affected by work-related back injuries each year. In addition to becoming more common, these injuries are also extremely costly in treatments. Therefore, the use of ergonomic lifting and positioning devices that eliminate awkward work positions, causing injuries from excessive lifting, turning and bending, are effective techniques to reduce expensive workers' compensation claims. Without creating an efficient workplace for the human operators, the workers’ compensation insurance premiums are likely to continue to rise even faster than those for medical insurance.

 

 

 

     According to information from RONI LLC; if you currently are paying $20,000 in annual workers’ compensation premiums and have a single back injury claim, your premium will increase $14,000 during the following three years. If you are already paying $100,000 in annual premiums, a single injury will boost your premium an additional $100,000 over the same three year period. Multiple claims will increase premiums exponentially. It is therefore not uncommon in certain industries that workers’ compensation premiums become the largest cost line item on the books after material and labor. And the tab is expected to continue to grow steadily, unless improvements aimed at making the work environment more ergonomic friendly are prioritized. After all, the human being is one of the most expensive devices on earth to be placed in unhealthy work environments.

     Recognizing that in addition to the workers’ compensation costs, the estimated time-lost cost per injury in corporate America today is $26,000 per incident; a commitment to provide for a work place design that reduces just one injury, a company will on average save $26,000, which in most cases is more than enough to pay for the best ergonomic equipment by itself.

 

     Recognizing the spiraling cost of work-related injuries and illnesses, Occupational Safety and Health Administration (OSHA) has proposed a new federal ergonomic safety standard. Today, the U.S. is the only developed country that does not already have some kind of ergonomics standards in place. When such standards are approved also in the U.S., it will encourage businesses to implement products and procedures in a practical manner to prevent exposure to musculoskeletal disorder risk factors on the job sites. One should remember that even without such ergonomic safety standards, OSHA can today, under the general duty clause, still cite companies for ergonomics related injuries.

     While OSHA is working on a federal ergonomics regulation, the states are also looking at the issues. California's workplace safety and health agency adopted an ergonomics standard that took effect July 3, 1997. The rule, the first among the states are promulgating other states to consider similar standards.

     Legislative reform alone will not reduce the overall costs unless employers also reform their internal systems of prevention commitment. Employers who give their commitment to wisely invest in ergonomic equipment that lessen the frequency and severity of workplace injuries will experience a decrease in workers' compensation costs but also experience other very profound gains.

 

     Today, the best managed companies know that they can't be successful without paying attention to the hearts, minds and lives of the people who make up their companies. This is because workers are the only source of competitive advantage left, and companies that don't understand that are losing out to competitors that do. Having quality products is no longer an advantage, it's a given. Getting products to market quickly provides a slight edge, but not for long and technology can only go so far in its ability to improve processes and cut costs. The way companies can stay ahead is by unleashing the full creative power of people at all levels in the company and to attend to the well being of its workers.  

     Workers value a safe workplace that doesn't put them in jeopardy. When workers know the company cares about their safety and well being, they care more about the well being of the company. A company's commitment to a safe and healthful workplace can provide profound effects on the workers’ attitude, morale and absenteeism.

     With today's shortage of skilled labor and the general trend towards “downsized” staffs, each key employee is becoming more valuable and a company can no longer afford inefficiencies or high absenteeism without adversely affecting the entire operation.

 

 

 

 

     Studies show that today the average industrial worker is actually productive only 70 to 85 percent of the eight-hour workday. That means that between 1.2 and 2.4 hours a day is spent taking breaks or doing something other than the job. Equipment that hinders, distracts or fatigues a worker often manifest in frequent breaks, trips to the bathroom, chronic absenteeism and poor attitude. By upgrading the workplace to adaptable, easily operated equipment that provide comfort to the worker and that reduce the fatigue level, will allow him or her to stay on the job longer. By producing five minutes more “productive time” per worker per day, a company with 100 workers making an average of $12.00 an hour, will produce a bottom line return of $50,000 annually (not including overhead). Naturally the returns will be even larger if a company has a larger payroll or is able to convert more “down time” to actual “productive time”.



 

 

As seen, the implementation of the effective ergonomics in the workplace will produce returns of significant magnitude for the company. By selecting ergonomically designed equipment and making sure it is used correctly, management will be rewarded will lower disability costs, insurance premiums, lower absenteeism, increased productivity, fewer rejects and a greater quality of the work life, etc. All important components to improve profitability and the ability to compete more effectively.

 

Although the initial cost of providing equipment specifically designed with ergonomics in mind may be slightly higher than purchasing "standard" equipment, it is clear that the tangible and intangible results associated to paying attention to ergonomics in the workplace, will provide benefits that far outweighs the initial equipment purchase cost. The equipment purchase costs, in reality, are very small and easily justified from an overall financial "return on investment" viewpoint.

Why is ergonomics so important today?
Because ergonomics have multi-faceted, far-reaching effects on all phases of business. Even simple ergonomic changes in the workplace will have profound effects. 



As such, ergonomics may have as much of an impact on the social revolution in manufacturing in this new century as did mechanical manufacturing on the industrial revolution in the past century.

continues to improve peoples' life by creating innovative quality products that
  optimize the interaction between people, work and the environment.

Home Ergo-IRoll-FlexErgo RollErgo ChiefErgo MasterErgo-tranzErgo Control
Literature RequestWhy Ergonomics?Email Us